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Experience of using magnetic powder and capillary methods of nondestructive testing in detecting defects of control objects in the oil industry

https://doi.org/10.51890/2587-7399-2023-8-2-149-156

Abstract

Background. It is impossible to minimize and prevent accidents during the operation of oilfield and drilling equipment without the use of non-destructive testing. Special attention is paid to the detection of surface defects by magnetic powder and capillary methods of non-destructive testing.

Aim. The article compares the applied methods of magnetization of control objects and the application of a magnetic indicator during magnetic powder control in the oil industry with the railway transport industry. An overview of operational defects of various parts detected by magnetic powder and capillary methods of nondestructive testing is given. Photographs with indicator drawings (traces) of defects detected by magnetic powder and capillary methods are shown.

Materials and methods. Based on the experience of conducting magnetic powder and capillary methods of nondestructive testing, the article discusses the various defects found, most often encountered in practice during the operation of oilfield and drilling equipment.

Results. The technology of conducting magnetic powder and capillary control in field and workshop conditions of oilfield and drilling service enterprises is described. The main types of capillary control used and methods of applying flaw detection materials are shown. Photographs of defects of various parts are presented with a description of the advantages of using a particular method in certain conditions affecting the sensitivity of the control.

Conclusions. The advantages and disadvantages of each of the methods are given based on the experience of using various means of non-destructive testing.

About the Authors

A. G. Otoka
Gomel Division of the Belarusian Railway
Belarus

Alexander G. Оtoka — Master of Technical Sciences, Process engineer, Head of the Nondestructive testing Unit, Gomel Car Shop

1a, Telegina str., 246014, Gomel



P. S. Shlapak
Belorusneft PO, Nefteburservice PU
Belarus

Pavel S. Shlapak — Flaw detector for magnetic and ultrasonic inspection

34, Peresvyatovsky village, Rechitsky district, 247541, Gomel region



References

1. Fedosov A.V., Gainullina L.A. Methods of non-destructive testing. Electrotechnical and information complexes and systems, 2015, no. 2, vol. 11, pp. 73–78 (In Russ.).

2. Otoka A.G., Lyakh A.M. Detection of bearing ring defects by magnetic powder method. Wagons and wagon facilities, 2022, no. 3(71), pp. 44–46 (In Russ.).

3. Antipov S.M., Smyshlyaev S.A., Vyltsan S.S. Features of the magnetic powder method of magnetic flaw detection. Eurasian Union of Scientists (ESU), 2015, no. 4(13), pp. 116–117 (In Russ.).

4. Control of penetrating substances. Penetrant and other materials for capillary flaw detection [Electronic resource]. URL: https://defektoskopist.ru/osnovi-nk/penetranty.34 (access date: 04.03.2023) (In Russ.).


Review

For citations:


Otoka A.G., Shlapak P.S. Experience of using magnetic powder and capillary methods of nondestructive testing in detecting defects of control objects in the oil industry. PROneft. Professionally about Oil. 2023;8(2):149-156. (In Russ.) https://doi.org/10.51890/2587-7399-2023-8-2-149-156

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ISSN 2587-7399 (Print)
ISSN 2588-0055 (Online)